Our friends and family frequently ask us, “Do screwtops indicate a wine is”cheap” or of lesser quality; why are there different corks; and how do you know if a wine is “corked?” So we’ve decided to look a little deeper into the issue but the bottom line is, no, screwtops alone do not indicate a wine is of lesser quality. There are many absolutely delcious wines that are sealed with screwtop closures. So let’s take a look at the variety of closures used and some of the factors that go into deciding which closure is appropriate. -EZ

IMG_9750 copy copyScrewtops, is there anything else in the wine world that inspires more discussion, judgement and misunderstanding than the sight of a screwtop? Well, okay, maybe boxed wine. Of all the winery tours and tastings we’ve been to, the debate of screw top closures vs. cork always comes up. Many winemakers and articles in wine and food magazines have fought to end the debate, but the fight continues regardless. It still appears that the preference for cork is deeply seated in tradition, pride and perception. It seems that no matter what the consensus or experience may demonstrate, in some regions, people just don’t want to see screwtops on their bottles yet.  Winemakers have moved on to accepting screwtops for certain wines. In fact, Wine Spectator reported in 2008 that the Valpolicello winery Allegrini gave up its Valpolicella Classico DOC in order to use screwtops; however, it should be noted that I recently saw Allegrini Valpolicella Classico DOC, and no it did not have screwtops. Globally, we, the consumer, should also work to get over the perception that screwtops indicate only cheap or lower quality wines; it is just not the case. So why have many of the respected winemakers moved on to screwtop closures?

First, because cork introduces risk and higher cost to the winemaking process. Real cork (harvested from cork oak trees) costs more, about $0.50 to $1.00 per bottle. Cork, especially cork that is bleached or sanitized can be exposed to chemicals that create compounds known as trichloroanisols (TCA). TCAs create the moldy, wet cardboard or mildewy basement aromas and flavors that we recognize in a wine that is “corked.”  While it is estimated only approximately 1% of high quality corks may taint wine with TCA, in 100,000 bottles of wine a 1% failure rate is substantial and that rate goes higher with lesser quality real cork. With so much competition in the wine market, it may only take one bad bottle for the consumer to choose a different bottle next time. While more advanced cork sanitation processes minimize the risk, it is understandable why a winemaker may look for alternatives.

Secondly many wines do not need cork closures. Cork closures allow small levels of oxygen into the bottle, albeit in seemingly negligible amounts.  Over the course of years, as wines age this oxidation develops flavors and aromas in the wine. But not all wine is meant to be stored for many years. A wine with a higher pH (less acidity), lower alcohol %, and/or lesser tannins and structure simply cannot hold up to long storage.  Therefore, the introduction of oxygen into the wine is not required, and in fact is unwanted. These wines are meant to be enjoyed young and do not need long storage. Another tell-tale sign that a wine is not meant to be stored for long is if it is bottled in a clear bottle. Light has many damaging effects on wine, effects that are minimized with brown or green glass. Either way, whether it be brown, green or white glass, wine should always be stored out out of direct sunlight. If clear glass is used, than it can be safely assumed that a screwtop closure is also sufficient, and the wine should be enjoyed within one to three years.

In addition to screwtops, winemakers have other closures to choose from as well. Below we’ll take a look at them. It is important to note that no matter what cork is used, wine bottles should always be stored on its side to ensure the cork remains moist. Should the cork dry out, wine can be exposed to bacteria or other harmful microorganisms, as well as excess levels of oxygen.

You may ask, “What do I do if I have a “corked” wine?” If you are at a good restaurant, the server or sommelier should recognize cork taint immediately and resolve the problem without issue. If the serve or sommelier (if one is present) does not, and you taste that signature mildewy/wet carboard taste, do not be afraid to bring it to the attention of your server. They should offer an alternative or different bottle. It should be noted that because you do not like the wine, does not mean the wine is faulty. If you buy a bottle and you open it at home only to find the wine is “corked,” you can take the bottle back to the wine store from where it was purchased and you may likely be offered replacement.

Real Corks: The majority of the world’s cork comes from Portugal and Spain. The most Real Corkdemanding of closures, bottles with cork closures must be stored on its side to prevent the cork from drying, shrinking and exposing the wine to damaging amounts of oxygen that would result in an oxidized wine.

 

 

 

Screwtops: A more affordable closure than cork stoppers and allows for zero air entry into the bottle. To reiterate, a screwtop closure alone is not an indicator of a lesser quality wine.

AgglomerateAgglomerate Corks: This is the cheapest form of cork stoppers. Agglomerate cork is made from cork dust and small bits of cork glued together and molded into a cork closure. In the photo below you can see agglomerated cork with natural cork discs on the top and bottom. This type of cork is also referred to as a 1+1 cork.

Aglomerate w/ real discs

 

 

 

 

 

Sparkling Wine Corks: Have a wider base and are contained  in the bottle by a cage to withstand the pressures within the bottle. As you can see in the picture the majority of the cork is agglomerated cork with natural cork disks Sparklingat the base. In traditional method or Méthod Champenoise sparkling wines, the cork is added after bottle fermentation (the process that makes the wine bubbly) is complete. Until that point some wineries simply use a bottle cap like those found on beer bottles or old glass soda bottles.

 

 

Colmated Corks: According to corksupply.com pre-washed natural corks are placed in a revolving drum and a food-grade approved adhesive agent is added. The corks are tumbled until the adhesive is evenly distributed around each cork, and natural cork dust is added to the drum. As the corks tumble, the mixture creates a film that coats the entire surface of each cork, effectively sealing and masking blemishes. After a brief settling period, the corks are tumbled again to remove excess dust.

Synthetic Corks: While there still seems to be some debate over the long-term effects of using synthetic cork (whether the plastics leach unwanted chemicals into the wine and/or if that affects the wine), many winemakers are turning to synthetic corks as more affordable alternative to real cork closures. We’ve typically only seen synthetic Artificial Corkscorks in wines that are not intended for long storage, but it will be interesting to see if more wineries begin to use synthetic corks  for wines worthy of long term storage.  Another benefit of synthetic cork is they are simplest to sanitize, do not absorb wine, but also do not dry out; preventing the wine from becoming oxidized when not stored on its side.

 

 

 

So we’ve recently shared how and why we became fascinated with wine, now let’s talk about the fundamentals of wine itself and how a grape goes from a “happy little grape” (to channel the late Bob Ross), to that glorious nectar we all know as wine.

To oversimplify, wine is fermented grape juice. Yeast converts the sugars in grape juice into alcohol and carbon dioxide. That’s it, right? Well, not quite.

Good wine is the end product of a long, arduous process of growing and maintaining vines, selecting the best fruit from those vines for harvest at just the right moment, separating the grape berries from the stems, crushing/pressing to extract the juice, fermenting the juice in a controlled environment, stopping the fermentation, stabilizing the wine or aging the wine in barrels or tanks for some time, clarifying or filtering the wine, bottling the wine, and stabilizing again in bottles. Then and only then is it sent to the consumer through distributors. Depending on the style of wine, every step of this oversimplified process can and is modified to meet the winemaker’s desired goal. Not so simple anymore right?

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Freshly harvested Sangiovese grapes at Fattoria Santa Vittoria, in Foiana della Chiana, Arezzo, Italy.

Fruit Selection / Harvest. To make the most affordable wines and maximize output, some wineries use all of their grape yield (those without significant defect of course, or at least one would hope). Wineries making higher quality wines or wineries in regions with government controlled quality mandates, choose or are actually required to select only the best grapes in their winemaking. For example, a winery crafting Brunello di Montalcino will return many of the grape clusters back to the earth by “green pruning” less than ideal fruit. For Brunello di Montalcino, only around 68 percent of the fruit is selected to make their wine.  The quantity of wine produced is lower but the quality is higher. As a result, the price of the wine is generally much higher.  We’ll discuss other factors that contribute to pricing of wines at a later date.

The Crush: White vs Red Wine. White wine is primarily made from white grapes but can also be made from red grapes. The color of the wine comes from the skins of the grapes. When a red grape such as Pinot Noir, Zinfandel or Tempranillo is crushed and the juice is not left in contact with the skins, the juice will remain white. A Champagne Blanc de Noirs (pronounced blahnc-de-NWAHR, literally translated as “white of blacks”) is also made in this fashion. Red wine, on the other hand, comes only from red grapes.

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Our friendly tour guide shows us around the vat room at Château Mouton Rothschilds where fermentation takes place. You can see the steel vats up front and the oak vats toward the back.

Fermentation.  Yeast is added to the juice to begin the fermentation process. In red wines the juice is left in contact with the grape skins to macerate during fermentation to acquire the winemaker’s desired depth of color, flavor, aroma, and tannin structure.  As wine ferments, the skins, pulp and seeds rise to the top of the vat and form a hard “cap”. Pumping over (remontage in French) is a process whereby the juice from the bottom of the fermentation tank is pumped over the top of the cap to increase the wine’s contact with the skins. Alternately, winemakers may choose to “punch down” the cap rather than pump-over. These processes are typically done multiple times a day. Check out this Wine Spectator video to see both processes in action: Hard Labor: Punch Down vs. Pumping Over.

To also help visualize, imagine a French Press coffee maker. When you add water to the coffee, the grounds rise to the top and form a “cap” of grounds. When you press the coffee you are essentially “punching down” the grounds.  Stepping away from the analogy, winemakers may choose to punch down wines to extract stronger tannins and flavor structures as it is a more forceful process. Pumping over is a gentler process and generally used for thicker skinned grapes like Cabernet Sauvignon.

Aging/Maturing. After fermentation, the winemaker may transfer the wine to a different vessel such as oak barrels to begin the aging process. Sometimes during the aging process, the winemaker may choose to allow a secondary fermentation. This secondary fermentation can be used to convert the wine’s harsher malic acid (which you may taste as green apple), to softer lactic acid (which you may taste or smell as buttery or creamy notes). This process, called malolactic fermentation (MLF), is a biochemical process carried out by bacteria and also happens to be one of every wine nerd’s (to include this wine nerd’s) favorite buzzwords. You’ll likely hear this term at 4 out of 5 wine tastings.

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Soutirage (or Racking) at Chateau Mouton Rothschild, Bordeaux. Cellar workers move wine from one barrel to another every three months at a rate of 48 barrels per week during the initial aging of the wine. The Racking  process clarifies and introduces oxygen to the wine for development. Notice the candle? Stay tuned for our introduction to Bordeaux for more details on this and other processes unique to Bordeaux.

In the case of Champagne or other sparkling wines that use the “Méthode Champenoise” (the traditional sparkling wine method used in Champagne), a secondary fermentation takes place in the bottle, making the sparkling wine, well, bubbly!

Barrels. For barrels, winemakers choose between numerous types of oak; French, Hungarian, Slovenian, or American. They decide, or governmental rules dictate, whether new or old oak barrels will be used. Then the winemaker decides whether he or she wants a barrel with dark, medium plus, medium or light toast. The toast level refers to the amount the barrel is fired. The type, age, and toast levels of the oak barrels determine the intensity of the secondary aromas and flavors such as vanilla, marshmallows, toast, cream, caramel, smoke, spice or oaky notes. New barrels impart stronger oaky notes and tannins. Older barrels (those used for a previous vintage) impart less intensity.

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The Barrel Room at Château de Pressac in St. Emilion, Bordeaux. This is where the final aging process takes place before bottling. During the aging process, barrels lose wine to evaporation (called the Angel’s share). This requires the barrels to be topped-off to minimize the wine’s contact with oxygen, which can damage the wine.

 

Bottling. After all fermentation is complete and the wine has been aged as appropriate, the wines are blended, clarified or filtered, and prepared for bottling. Winemakers or, again, governmental rules dictate what type of bottles will be used and what type of closure will be used; cork in all its natural or artificial varieties or screwtop closures. The wine is then left to stabilize for a certain time and then labeled and sent for distribution and sale. Phew…

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Labels and packaging are applied by hand and machine before shipping to the consumer. At Chateau de Pressac the labels were being applied to bottles only before packaging for shipment. Un-purchased bottles are stored in the cellar without labeling. Vintage information is printed on the cork to identify the unlabeled bottles.

 

It may be hard to believe but I’ve still generalized this process…a lot! So please stop back as we examine specific wines and regions in more detail. Winemaking is a long, challenging process with so many variables and decisions to be made along the way. How can you not appreciate it and want to learn more? -EZ

Sources:

  • Wikipedia, “Malolactic fermentation”
  • Kolpan, Steven, Brian H. Smith and Michael A. Weiss. Exploring Wine: Completely Revised Third Edition, The Culinary Institute of America, New Jersey: John Wiley and Sons, 2010.
  • Puckette, Madeline and Justin Hammack. Wine Folly: The Essential Guide to Wine, New York: Penguin Random House, 2015.
  • Wine Spectator: Hard Labor 7: Punchdown vs.Pumpover https://www.youtube.com/watch?v=GG7XpBpF1cY